Ok, the first step of this adventure was to buy supplies. I ordered a "Mini Casting Kit" from Alumilite to try things out. I've never done anything like this, so I have no idea how it will go. I figure if I'm going to fail, I'd rather start out failing small than failing big.
I took a quick trip to the local art supply store for Sculpey clay (and paint brushes for later) and to Home Depot for a thin piece of wood, a dowel, some razor blades, and some sanding paper. The piece of wood I found in a random box in the lumber dept. It was the thinnest piece I could find. When I took it up to the counter the lady said "I don't even know what the hell this is" and gave it to me for free. Oh, and I actually picked up my first copy of Settlers of Catan off Amazon. Time to get started.
The wood I just broke in half and used to get an even thickness on my tiles. It's just slightly thicker than 1/8". I used a dowel like a rolling pin to get it down to size. Placing a blank Settlers tile on top, I used a razor blade to cut out a replica hexagon. The great part about the Sculpey clay is that it stays pliable until you bake it. It took a couple tries before I got hexes I was happy with. If the hexes don't fit together correctly, this was all for nothing!
Once I had a good hex, I put it in the oven and baked it. Obviously this isn't a finished piece - something has to go on top of these. I didn't want to mess up the shape of the base while I was creating the terrain, though, so I baked these hard. Then I could place more clay on top of the baked piece and create whatever landscape I wanted to. I ordered a set of sculpting tools off Amazon and went to work.
Here's where the project stands today. The most difficult decision was which piece to start first. On the lower right I went with clay, hoping to make something looking like a clay quarry. It's difficult to visualize when it's all just white clay, but the center part will be a brick color, dug into the side of a hill, while the sides and back will be hill and trees. The flat part on top is where the resource number will sit.
The back piece is a port. I made water just by pressing wet fingers into the clay. The center will have a token on it indicating which type of port it is. I figured it's easier to mass produce one blank port rather than every type, and just have a separate token glued to the top to indicate what type of port it is. I think I'm going to re-do the piers a little bit, I'm not terribly happy with them. The beauty of it is, until I bake them on, I can keep fiddling with it until I am happy!
Obviously the last piece I haven't started yet, nor have I decided which I'll work on next. Any suggestions?
Thank you for posting some of your instructions. I'm also making a Catan set myself and had no idea where to start. Keep it up, can't wait to see what the final set looks like!
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